Frequently Asked Questions

In simple words, a cold storage room is a room with a controlled temperature and environment designed to maintain low temperatures for preserving perishable food, pharmaceuticals, meat, poultry, and dairy products. These rooms are commonly used in industries such as food processing, agriculture, pharmaceuticals, and meat and poultry industry.

Transport refrigeration is essentially refrigeration units attached to vehicles. They are used to keep perishable products fresh during transit from one place to another.

Transport refrigeration works by controlling the temperature and humidity levels inside refrigerated vehicles, trailers, or containers to preserve the quality and freshness of perishable goods during transportation. The general gist of how the transport refrigeration works is as follows:

• Transport refrigeration units are equipped with refrigeration systems similar to those found in stationary cold storage facilities. These systems typically consist of the following units

• • Compressor
  • Condenser
  • Expansion Valve
  • Evaporator

• As the refrigerant evaporates in the evaporator, it absorbs heat from the air inside the cargo area, lowering its temperature.
• The refrigeration system is equipped with temperature control mechanisms, such as thermostats or electronic controllers, which monitor the temperature inside the cargo area and adjust the operation of the refrigeration system to maintain the desired temperature range.
• The cargo area of refrigerated vehicles, trailers, or containers is insulated to minimize heat transfer between the interior and exterior environments.
• Refrigerated vehicles and containers are equipped with insulated doors and seals to prevent air leakage and maintain an airtight environment.
•  Transport refrigeration units are powered by various sources, including diesel engines, electricity, or alternative energy sources such as solar panels or hybrid systems.

This is the general gist regarding how transport refrigeration works. 

At Nepcool, we provide transport refrigeration for any model with dimensions up to 20ft cargo length. Our solutions ensure optimal performance and efficiency. We are committed to delivering reliable service and support. Our team of experts is dedicated to meeting your specific need regarding transport refrigeration as long as the domensions is within our specifications. 

There are many benefits of transport refrigeration. Some of the key benefits are as follows:

• Helps in the preservation of product quality
• Extends shelf life
• Reduces food waste
• Ensures food safety for longer periods of time
• Enhances the efficiency of the supply chain
• Ensures customer satisfaction by ensuring the quality of products in perishable products
• Ensures compliance with the regulations associated with various departments

Some of the industries that benefit the most from transport refrigeration industries are as follows:

• Meat and Poultry
• Milk and Ice-cream
• Agriculture
• Pharmaceuticals
• Food and Beverage
• Logistics and Distribution

Transport refrigeration is important for many reasons. Some of the key reasons why transport refrigeration is important are as follows:
Preserve the freshness, quality, and nutritional value of fruits, vegetables, meats, dairy products, and other perishable goods.

• Extends shelf life of perishable goods
• Reduces food waste
• Maintains food safety and hygiene
• Enhances the efficiency of the supply chain

The different types of cold storage rooms that can be manufactured to meet the different needs and requirements. Some of the common types of cold storage rooms are as follows:

• Walk-in Refrigerators
• Walk-in Freezer
• Combination Cold Rooms
• Modular Cold Rooms
• Controlled Atmosphere
• Blast Freezers/ Shock Freezers
• Pharmaceutical Cold Rooms

The primary types of products stored in cold storage rooms are as follows:

• Meat and Poultry
• Agriculture
• Dairy and Ice cream
• Pharmaceuticals

 

The materials used in cold rooms vary depending on the specifics of the project. That said, some of the key materials used in cold rooms are as follows:

• Insulation materials such as polyurethane foam, expanded polystyrene, and wool foam
• Structural materials like steel, aluminum, and reinforced concrete
• Interior finishes like stainless steel and plastic panels
• Exterior finishes like galvanized steel and aluminium
• Flooring concrete like concrete and epoxy coatings
• Sealants and adhesives

Also known as cold storage rooms or walk-in refrigerators, cold rooms are essentially large rooms with temperature control and humidity control. That said, they do have a wide range of features. Some of the key features of these rooms are as follows:

• Highly insulated
• Equipped with refrigeration units
• Temperature control
• Humidity control
• Effective air circulation
• Insulated access doors
• LED lighting
• Equipped with monitoring and alarm systems
• Safety features such as emergency exists, ventilation systems, and fire suppression systems
• Designed for easy maintenance 

There are many benefits of a cold storage room. Some of the key ones are as follows

• Extends shelf life of perishable products
• Reduces food waste
• Preserves product quality
• Enables businesses to store seasonal produce when it is not abundant
• Enables the storage of large quantities of perishable goods
• Improves food safety for longer duration
• Saves costs associated with perishable goods in the long run

Before choosing the right transport refrigeration systems, you need to consider several factors. Some of these factors are as follows:

• Consider the types of perishable goods
• Determine the temperature range
• Consider the size and capacity of refrigerated space required
• Determine the preferred power source
• Evaluate the insulation and sealing features of the unit
• Choose a refrigeration system with advanced temperature control
• Consider the reliability and durability of the transport refrigeration unit
• Consider your cost and budget

Making a cold storage room consists of several steps. That said, the specific steps to make cold storage rooms may vary depending on your individual needs. Regardless, we can still provide you with a basic outline of the general procedure. 

• Design and Planning: In this process, the manufacturers of cold storage rooms determine the size, capacity, features, and other specifics of the cold room.
• Location Selection: The appropriate location is chosen to build the cold storage room. 
• Insulation: The insulation materials are installed on the walls, floors, and ceilings. 
• Refrigeration System Installation: In this process, we choose and install appropriate refrigeration systems based on the size and required temperature range. 
• Air Sealing: The gaps and/or openings in the walls, doors, and windows are sealed to prevent warm air infiltration into the cold storage rooms.
• Temperature and Humidity Control: The temperature and humidity control system is installed to monitor these aspects in the cold room.
• Flooring and Lighting: Durable and long-lasting flooring and lighting equipment are installed to facilitate draining and provide adequate brightness in the room.
• Testing and Calibration: Once the construction phase passes, the cold storage room is tested and calibrated for any form of final adjustments.

These are the key steps involved in the cold storage manufacturing process. 

 

The minimum size of cold storage varies depending on its intended use, the types of items to be stored and available resources. That said, the minimum size of a cold storage room for small-scale or residential use ranges somewhere between 25 square feet to 100 square feet.

The specific cost of manufacturing cold storage rooms in Nepal varies depending on a wide range of factors such as materials used and features. That said, the average cost is somewhere between NPR 1500 to NPR 3000 per square foot of cold storage room.

To book a consultation to manufacture a cold storage room or transport refrigeration, you simply need to contact us through our contact page.

Some of the key features of our transport refrigeration units are as follows:

• Precise temperature control
• Real-time temperature monitoring
• Multiple temperature zones
• Energy efficient
• Reliable performance
• Advanced insulation
• Airtight sealing
• Alarm system
• Customization options